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Rear Crossmember replacement
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kraatzD
 


Member Since: 06 Jul 2020
Location: New York
Posts: 2

United States 2005 LR3 4.4 V8 HSE Manual Unknown ColourLR3
Rear Crossmember replacement

Hi I'm new to the site and to owning a LR3 ( 2005)

I need to replace the rear crossmember and was wondering if I need to remove the left and right crossmembers to do so? If I do - how the heck do I get them out?


these guys

KQD500123 RH
KQD500133 LH


thanks.

sarah
  
Post #21593026th Jul 2020 9:43 pm
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PROFSR G
 


Member Since: 06 Mar 2017
Location: Lost
Posts: 4628

Ukraine 2009 Discovery 3 TDV6 Commercial XS Auto Stornoway GreyDiscovery 3

The part numbers you have posted are for the harmonic balance weights! What crossmember are you referring to?
If you want to remove the harmonic balancers this is not a good idea as they play an important part in the vehicle's comfort level.
If however a bush has failed and they need changing, the rear of the body needs to be raised enough for the weights to clear the gap between the raised body and the top of the chassis rail!

It's a bit involved, and the person doing the work needs to be careful in considering the relevant connections and body mountings which need removal.

Edit: Hi, and welcome to the site Sarah. Embarassed
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Post #21593467th Jul 2020 3:40 am
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garrycol
 


Member Since: 06 Dec 2010
Location: Canberra
Posts: 1115

Australia 

My understanding is that as the rear cross member is an integral part of the chassis, so to replace it most likely the body would have to come off, the cross member cut out and a new one welded in.
  
Post #21594167th Jul 2020 10:35 am
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Nasher
 


Member Since: 07 Mar 2009
Location: Clanfield, North of Pompey - UK
Posts: 2683

England 2016 Discovery 4 3.0 TDV6 HSE Lux Auto Loire BlueDiscovery 4

It's becoming a bit of an issue with D3s and has been covered a few times recently.

The search function brings up a few threads including this one:
https://www.disco3.co.uk/forum/rotten-cros...rossmember
 Heaven doesn't want me, and hell is afraid I'll take over.  
Post #21594197th Jul 2020 10:54 am
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PROFSR G
 


Member Since: 06 Mar 2017
Location: Lost
Posts: 4628

Ukraine 2009 Discovery 3 TDV6 Commercial XS Auto Stornoway GreyDiscovery 3

garrycol wrote:
My understanding is that as the rear cross member is an integral part of the chassis, so to replace it most likely the body would have to come off, the cross member cut out and a new one welded in.


Yes it is a welded structure but to be honest I'm not sure it's the crossmember that is the issue as the OP includes part numbers referring to the harmonic balance weights.

If it is the crossmember the body does not need to come off. Thumbs Up
 yµ (idµ - eAµ) ψ=mψ

 
 
Post #21594477th Jul 2020 1:19 pm
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JackNorris
 


Member Since: 06 Jul 2012
Location: Beds/Bucks Border
Posts: 1877

United Kingdom 2005 Discovery 3 4.4 V8 HSE Auto Tonga GreenDiscovery 3

At what point are they deemed they need to replaced. Are people replacing them with a small amount of rust on the rear side?



I have a very small hole there, rest of the bar is solid though. A friends D3 also has a hole in the bar a little further along.
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Post #21594697th Jul 2020 4:29 pm
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PROFSR G
 


Member Since: 06 Mar 2017
Location: Lost
Posts: 4628

Ukraine 2009 Discovery 3 TDV6 Commercial XS Auto Stornoway GreyDiscovery 3

No it's only in the case of severe corrosion you would consider replacement. Minor weld repairs are quite acceptable if done to a standard. Thumbs Up
 yµ (idµ - eAµ) ψ=mψ

 
 
Post #21594737th Jul 2020 4:48 pm
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