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Repair sunroof seal
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jbn
 


Member Since: 06 Jun 2017
Location: Hesse
Posts: 47

Germany 2009 LR3 4.0 V6 Petrol HSE Auto Buckingham BlueLR3
Repair sunroof seal

I have tried very hard to ensure that this is not a question that was already answered elsewhere. I know that there are multiple reasons why water ingresses via the sunroof, but I think the attached photo speaks for itself. The picture is taken from the rear of the vehicle looking forwards, so the break in the seal is at the rear of the sunroof. I tried closing the hole over with duct tape and for some time it has made a world of difference, but this is not a long term solution.





Replacing the seal will really cost a lot of money, and I have in mind just to fill using a standard black silicone sealant. Is this a bad idea and if so what else would anyone suggest please?

Many thanks!
  
Post #20503012nd May 2019 2:13 pm
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J.Prezes
 


Member Since: 10 May 2015
Location: usually at my Indy's shop
Posts: 62

Poland 2008 Discovery 3 TDV6 HSE Auto Tonga GreenDiscovery 3

IMO the silicone may work, although the question is how hard/soft/pliable it will be after setting, so firstly I would place a bead on a piece of wood and see how it acts after a couple of days. Also try searching for mercedes/BMW/toyota/whaterver manufacturer sunroof seals.

Good luck Thumbs Up
  
Post #20503192nd May 2019 3:29 pm
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Dazz360
 


Member Since: 03 Sep 2016
Location: West Mids Walsall
Posts: 871

United Kingdom 2005 Discovery 3 TDV6 HSE Auto Bonatti GreyDiscovery 3

I’d go to the scrap yard and find a old seal and cut 2-3”” and make good of yours by cutting the torn section out and use super glue to stick the replacement in. We do similar with window and door seals on aluminium windows where it has vulcanised rubber seals
 Metal auto sump & fluid change (3 hrs)
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Sunroof drain pipes both sides 2.5 hrs)
Rear discs, shoes,pads,callipers,flexi hoses, rigid brake line, n/s upper hub carrier bush and rear n/s upper arm (13hrs over 2 days) 
 
Post #20503992nd May 2019 9:59 pm
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Globetrotter448
 


Member Since: 21 Mar 2017
Location: Londonderry NSW
Posts: 1782

Australia 2007 Discovery 3 4.0 V6 Petrol SE Auto Java BlackDiscovery 3

I think you could use black "SikaFlex" to fill it with. Work it in with a tooth pick or something, the SikaFlex stay pliable for years. Some people have used it on the centre prop shaft rubber bush with great success.
  
Post #20504863rd May 2019 9:28 am
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M3DPO
 


Member Since: 22 Sep 2010
Location: Notts.
Posts: 8097

England 2014 Discovery 4 3.0 SDV6 HSE Lux Auto Corris GreyDiscovery 4

Length of cycle inner tube inserted and sealed with silicone Thumbs Up
 It can when others can't,
It will when others won't,
It goes where others don't. 
 
Post #20504873rd May 2019 9:35 am
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jbn
 


Member Since: 06 Jun 2017
Location: Hesse
Posts: 47

Germany 2009 LR3 4.0 V6 Petrol HSE Auto Buckingham BlueLR3

Thanks everyone, some very useful tips and much appreciated. I will try to get it sorted next week.
  
Post #20519239th May 2019 8:15 pm
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highlands
 


Member Since: 11 Jan 2010
Location: NW Highlands
Posts: 5095

Ukraine 2005 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3

I wouldn't trust silicon to bond properly there.
Where I would have used silicon in the past I use CT-1 now.
It is a bit spendy and is definitely not as 'squishy' as silicon but I trust it to be much more effective and permanent.
I'm an advocate of Sikaflex but I think CT-1 sits closer to what would work. I'd mask off around the area though as you don't want to be making a mess with the stuff.
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Post #20519849th May 2019 11:37 pm
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furnitureman
 


Member Since: 30 Apr 2015
Location: Stoney Stanton, Leicestershire
Posts: 1529

United Kingdom 2006 Discovery 3 TDV6 HSE Auto Lugano TealDiscovery 3

Globetrotter448 wrote:
I think you could use black "SikaFlex" to fill it with. Work it in with a tooth pick or something, the SikaFlex stay pliable for years. Some people have used it on the centre prop shaft rubber bush with great success.


+1

Take your time don’t fill the hollow just build up slowly the missing bits and it will last you out mate, just make sure it’s level with the rest of the seal
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Post #205199710th May 2019 6:06 am
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mek
 


Member Since: 18 Mar 2015
Location: Zurich
Posts: 468

Switzerland 2006 Discovery 3 TDV6 Base 5 Seat Manual Tonga GreenDiscovery 3

JBN, personally I'd use one of Switzerland's finest exports, Sikaflex 221. It sets just like one of those seals. I have previously bought it from ebay.de. Hornbach have 1000s of Sikaflex products on the shelf, none of them called 221 though
  
Post #205219610th May 2019 5:56 pm
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jbn
 


Member Since: 06 Jun 2017
Location: Hesse
Posts: 47

Germany 2009 LR3 4.0 V6 Petrol HSE Auto Buckingham BlueLR3

I found and ordered Sikaflex 521 before I read your post... hopefully adequate. I will find out when it arrives on Monday - the spec sheets for 221 and 521 seem close enough to a complete layman!
  
Post #205221410th May 2019 7:10 pm
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jbn
 


Member Since: 06 Jun 2017
Location: Hesse
Posts: 47

Germany 2009 LR3 4.0 V6 Petrol HSE Auto Buckingham BlueLR3

Thanks everyone, I applied the sealant but could not do it as thoroughly as needed because I did not have a sealant gun at the time, not to mention it was a roadside job. Result was a reduction but not good enough. Now that we have proper sunshine I have reapplied it properly and it is currently drying and curing. Not a work of beauty but I might cover with black duct tape afterwards and anyway it is rarely visible,

I think the seal around the sunroof panel should simply be replaced - can anyone kindly point me in the direction of part numbers and an idea of the complexity please. I am up to any simple jobs within reason and that expressly do not require dismantling of the roof mechanism or the internal headliner.

Vehicle is LR3 HSE 2009; many thanks.
  
Post #20577462nd Jun 2019 10:43 am
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Dazz360
 


Member Since: 03 Sep 2016
Location: West Mids Walsall
Posts: 871

United Kingdom 2005 Discovery 3 TDV6 HSE Auto Bonatti GreyDiscovery 3

Try this have a read
https://workshop-manuals.com/landrover/lr3...operation/
 Metal auto sump & fluid change (3 hrs)
LR door puddle projectors (10 mins)
Tinted Bonnet wind deflector (10 mins)
All Intercooler pipes and Tbolts (2hrs)
3 injectors replaced so far (30mins)
Sunroof drain pipes both sides 2.5 hrs)
Rear discs, shoes,pads,callipers,flexi hoses, rigid brake line, n/s upper hub carrier bush and rear n/s upper arm (13hrs over 2 days) 
 
Post #20577582nd Jun 2019 11:48 am
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jbn
 


Member Since: 06 Jun 2017
Location: Hesse
Posts: 47

Germany 2009 LR3 4.0 V6 Petrol HSE Auto Buckingham BlueLR3

Thanks to all for the suggestions.

Resealing did not make a difference, and I took the car to a reliable bodyshop to ask for a quote to replace the seal. They are thorough, and reckon they may have found the problem - nothing to do with the sunroof and everything to do with a possible missing cover on some kind of air intake behind the glovebox, since this is apparently the source of the water ingress.

I attach a photo of where they think there is a missing cover - can anyone help to identify this please? I am trying the workshop manual and Haynes but did not yet figure out what it is. Once I know what is missing I can order a replacement, either from Land Rover in Switzerland or someone like Bearmach.

How come it's missing? The bodyshop think that the windscreen replacement guys took it off and forgot it. No way I can know, but if this is the root cause then I will be happy just to have it sorted.

Thanks in anticipation.



  
Post #206860015th Jul 2019 11:59 pm
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Narpy
 


Member Since: 18 Jul 2011
Location: Stockport
Posts: 7830

2005 Discovery 3 TDV6 S Manual Cairns BlueDiscovery 3

I don't think it's a missing cover but many have used a plastic lid to cover over that gap and it does stop the pollen filter from getting wet ( I think that's correct ) and from there, water entering the cabin.

http://disco3.co.uk/forum/topic106967.html
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Post #206860616th Jul 2019 12:24 am
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rover76
 


Member Since: 08 Jul 2019
Location: Nearly There
Posts: 6

Denmark 

Land Rover Design Genius:
as Narpy said. look at this from sister site where I saw a link from this site or Whistle : https://www.rrsport.co.uk/forum/topic53715...ter+intake
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Post #206860716th Jul 2019 12:42 am
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