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How to retrofit windscreen heated jets
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13629

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Wished to update this thread

So now got the loom req to retrofit heated windscreen washer jets , this loom is part of the main engine loom

Now I’ve got this loom I know what bits are needed, therefore will find the separate connectors etc in order anyone can make up a new loom without having to buy an engine loom

Might take me a while but will keep updating the threads accordingly


  

Last edited by gstuart on 8th Jun 2019 9:04 am. Edited 1 time in total 
Post #20594458th Jun 2019 9:01 am
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13629

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Will do a technical list , ie length of cable, washer tubing etc etc to make life easier and how it’s all connected
   
Post #20594478th Jun 2019 9:03 am
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indy4x
 


Member Since: 24 Nov 2017
Location: Pontypool
Posts: 193

Wales 2006 Discovery 3 TDV6 SE Auto Zermatt SilverDiscovery 3

Following this with interest

Cheers for the updates
  
Post #206023010th Jun 2019 10:31 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13629

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Ur very welcome , have spent ages trying to get all the details together to make life easier for the next person

Heavy rain has stopped play at the moment

But i can start putting a few details here , will update it as I go along so don’t worry if it looks incomplete
So that it will make more sense as I edit this thread

Will also find links I can for new terminals






















The rolling pics are of the main engines fuse box, as I bought a complete engine loom and fuse box I thought it easier to show with the items outside the disco

This is what the fuse box looks like when its lifted off




Showing spare fuse box out the disco, Lift these tabs to remove top section of fuse box




Top half lifted





Items for the heated washer jets


   
Post #206024411th Jun 2019 12:31 am
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13629

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

This is just to put the pics here, I’ll sort them out and put titles



Fuse box with fuse in number F12



I removed the fuse and put a paper clip through the right hand side of the fuse , turned the fuse over to show Other side




This is where the brown and yellow wire is fitted







Picture of loom, but seeing there only 3 x wires and s few connectors will be easy to make up ur own heated washer jet loom




End of connectors that go into he fuse box,
yellow brown to fuse
Black x2 for earths



Closer pics of the terminals









These connectors are for the heated washer jets end , x2 and 2 x earths












  

Last edited by gstuart on 11th Jun 2019 1:06 am. Edited 2 times in total 
Post #206024811th Jun 2019 1:02 am
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13629

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Blue line is the route the wire takes from the fuse box to heated jets

Will take some more pics to show it clearer


  

Last edited by gstuart on 11th Jun 2019 1:20 am. Edited 3 times in total 
Post #206024911th Jun 2019 1:03 am
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13629

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Please bare with me as this will be my first write up report , so want to ensure everything is explained and lined up

Thks Thumbs Up
   
Post #206025111th Jun 2019 1:05 am
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13629

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

This section will be for all the measurement etc in how to make up the wiring loom, will be finally edited

Power for the heated jets comes from engine bay fuse number F12e, rated at 10 Amp

Shopping list

4m x Brown / Yellow wire , needs to be above a 10 x amp rating / cable diameter is 3mm

6m x black wire for earth

Items req

Connector plug for heated jets , x2

Ref tyco PBT GF10 968405-1

D3 shop

https://www.disco3.co.uk/shop/fbh-fuel-pum...2-p73.html

Imagine there are other places to buy them from

Part number IPS500060





——————————-


Box fuse type connectors for fuse box

14/3

————————————————
  

Last edited by gstuart on 14th Jun 2019 1:04 pm. Edited 11 times in total 
Post #206025211th Jun 2019 1:07 am
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13629

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

This section will be for pictures of the heated jet wiring loom installation

Am editing this thread

# disconnect and remove battery

# remove both wiper arms & scuttle panel
  

Last edited by gstuart on 11th Jun 2019 1:18 am. Edited 3 times in total 
Post #206025311th Jun 2019 1:08 am
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13629

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Updates to follow and edited to complete this thread

Washer tubing is 9mm OD / 5mm ID

No need to replace this unless it’s leaking

D4 heated windscreen washer jets , part number LR048615 ?????
   
Post #206025411th Jun 2019 1:08 am
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13629

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

While I’m waiting for my panels to dry off after a fine rub down and wash to ensure there’s no dust left behind

so thought I would get on with this as it’s got to be installed before the scuttle panel anyway

Plus can’t best an outside workshop Rolling with laughter

Found an old soldering iron so should work for the heatshrink so I can get on


   
Post #206033411th Jun 2019 11:11 am
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13629

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Pics of heated jet loom laid out










   
Post #206037511th Jun 2019 1:57 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13629

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Hi

Now for the technical bit of where the wires go

Wishes to share a pic because I may have to stop because if the rain, don’t want an open fuse box

Plus please let me know if anyone wants any pics whilst this is out Thumbs Up

Thks








   
Post #206059412th Jun 2019 11:53 am
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M3bobby
 


Member Since: 21 May 2018
Location: Sleaford, LINCS.
Posts: 857

United Kingdom 

The socket contacts are possibly Molex manufactured as I recall seeing the big M pins when I did my dealer fit DRLs.
  
Post #206073612th Jun 2019 10:40 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13629

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Hi

Many thks and molex makes so much sense as indeed seeing the 14/3 M stamped on them

Have just been trying to find them so others will know what they are

Thks so much once again Bow down
  

Last edited by gstuart on 13th Jun 2019 8:57 am. Edited 1 time in total 
Post #206076413th Jun 2019 6:20 am
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