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MOT fail advice needed
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matgriff
 


Member Since: 16 Sep 2019
Location: Newcastle Under Lyme, Staffs
Posts: 171

United Kingdom 2005 Discovery 3 TDV6 SE Auto Cairns BlueDiscovery 3
MOT fail advice needed

Hi all.

My 2005 HS failed it's MOT today Sad

It's rusted out at the back of the drivers side sill, on the back side just in front of the rear wheel, so on the inside when looking fom underneath. It look pretty scabby for about a 12" length, the other side doesn't seem as bad but the suspension compressor blocks the view.

Are there any pre-formed repair sections available for this ? the sill outers are in good shape with not rust or rot, just the back side rear.

I know the garage that does the MOT really well, he said he'll do it for me, but pre-formed repair sections are better if available.

Otherwise I guess it's just a case of cutting out all the bad and fabricating up some new bits ?

Thanks


Mat
 2005 TDV6 SE Auto
Cairns Blue 


Last edited by matgriff on 14th Dec 2020 2:55 pm. Edited 1 time in total 
Post #219380314th Dec 2020 2:36 pm
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Duc750
 


Member Since: 07 Aug 2017
Location: northampton
Posts: 305

United Kingdom 2005 Discovery 3 4.4 V8 HSE Auto Java BlackDiscovery 3

I think there are some on the Bearmach page
 05 D3 V8 HSE, LR Passion tree bars, wildbear compressor guard, LRP switch panel, ARB rear locker + compressor, Trigger 6 shooter electrical system
12 RRS SDV6 HSE (Hers) - Gone and replaced with an I Pace - I can tell you now EV is not the future yet
Metalian Camper trailer 
 
Post #219380514th Dec 2020 2:43 pm
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matgriff
 


Member Since: 16 Sep 2019
Location: Newcastle Under Lyme, Staffs
Posts: 171

United Kingdom 2005 Discovery 3 TDV6 SE Auto Cairns BlueDiscovery 3



 2005 TDV6 SE Auto
Cairns Blue 
 
Post #219381314th Dec 2020 2:58 pm
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matgriff
 


Member Since: 16 Sep 2019
Location: Newcastle Under Lyme, Staffs
Posts: 171

United Kingdom 2005 Discovery 3 TDV6 SE Auto Cairns BlueDiscovery 3

Duc750 wrote:
I think there are some on the Bearmach page


I couldn't see anything on their website for the D3 ?
 2005 TDV6 SE Auto
Cairns Blue 
 
Post #219381514th Dec 2020 3:03 pm
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Duc750
 


Member Since: 07 Aug 2017
Location: northampton
Posts: 305

United Kingdom 2005 Discovery 3 4.4 V8 HSE Auto Java BlackDiscovery 3

sorry, the other B

https://www.jgs4x4.co.uk/discovery-3-4-low...ight-hand/
 05 D3 V8 HSE, LR Passion tree bars, wildbear compressor guard, LRP switch panel, ARB rear locker + compressor, Trigger 6 shooter electrical system
12 RRS SDV6 HSE (Hers) - Gone and replaced with an I Pace - I can tell you now EV is not the future yet
Metalian Camper trailer 
 
Post #219383114th Dec 2020 5:06 pm
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Wyn
 


Member Since: 15 Jun 2015
Location: Cardiff
Posts: 56

Wales 2007 Discovery 3 TDV6 Commercial XS Manual Stornoway GreyDiscovery 3

"Rimmer" seem to have inner sills listed for £200 each.

https://rimmerbros.com/ItemList--Discovery-3-L319-Sills--m-20463
  
Post #219383314th Dec 2020 5:16 pm
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Hardware
 


Member Since: 28 Jun 2016
Location: Hiding under the M60
Posts: 12717

United Kingdom 2011 Discovery 4 3.0 SDV6 XS Auto Sumatra BlackDiscovery 4

Try Land Ranger Services ... they were really helpful when I needed D1 panels, finding alternative ones with less need for cutting back the floorpan.
 .


Dean
====================================

2011 D4 XS - OBD port protection, RLD spare wheel protector, All LED interiors lights, Timed Climate enabled, iiD tool paired.
2011 D4 Landmark - Stolen from same dealer before I paid for it
2011 D4 GS - Stolen whilst at dealer Sad ... All LED interiors lights, DRLs, Spare Wheel protector.
1996 300Tdi - Eaten by tin worms 
 
Post #219383414th Dec 2020 5:18 pm
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Harry365
 


Member Since: 25 Aug 2018
Location: Lincoln
Posts: 373

United Kingdom 2007 Discovery 3 TDV6 XS Auto Zermatt SilverDiscovery 3

I found out how bad these can get last winter when I did some restoration work on my own. As you can see in the pics, Land Rover very kindly undersealed right up to the sills and then stopped... Totally useless arent they..

Glad I got on top of mine before it got too bad





  
Post #219383814th Dec 2020 5:33 pm
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matgriff
 


Member Since: 16 Sep 2019
Location: Newcastle Under Lyme, Staffs
Posts: 171

United Kingdom 2005 Discovery 3 TDV6 SE Auto Cairns BlueDiscovery 3

The only sills I can see on any website are the outer sill repair panels ? nothing for the inners ??

Mat
 2005 TDV6 SE Auto
Cairns Blue 
 
Post #219385314th Dec 2020 6:32 pm
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Harry365
 


Member Since: 25 Aug 2018
Location: Lincoln
Posts: 373

United Kingdom 2007 Discovery 3 TDV6 XS Auto Zermatt SilverDiscovery 3

The issue with the inner sills is they are 3 pieces stiched together. The floor, the inner shell and the outer shell, each with drainage. This then repeats itself in different ways along the vehicle. I can't see how something like that could be sold as an item.

  
Post #219386614th Dec 2020 6:59 pm
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matgriff
 


Member Since: 16 Sep 2019
Location: Newcastle Under Lyme, Staffs
Posts: 171

United Kingdom 2005 Discovery 3 TDV6 SE Auto Cairns BlueDiscovery 3

OK thanks for the info, looks like a custom welding job then......
 2005 TDV6 SE Auto
Cairns Blue 
 
Post #219390414th Dec 2020 8:47 pm
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Harry365
 


Member Since: 25 Aug 2018
Location: Lincoln
Posts: 373

United Kingdom 2007 Discovery 3 TDV6 XS Auto Zermatt SilverDiscovery 3

I think so mate, unfortunately. Just make sure theres plenty of drainage and get some cavity seal in there when done. Good luck!
  
Post #219394614th Dec 2020 11:40 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13670

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Plus 1 ^^^^

Don’t know if these may be of use to u , ref part number ALR780560 ??

http://new.lrcat.com/#!/12128/46398/46399/3639/46449

Also as @harry mentions ref treatment , i used Dinitrol when I injected all my chassis , underbody, sills etc

Hope u get on ok Thumbs Up

Ps, cracking job you’ve done there @harry Bow down
   
Post #219394915th Dec 2020 12:54 am
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Harry365
 


Member Since: 25 Aug 2018
Location: Lincoln
Posts: 373

United Kingdom 2007 Discovery 3 TDV6 XS Auto Zermatt SilverDiscovery 3

Cheers, although I hope I never have to do it again. Its been nearly a year now so time to scrape a little bit back in the worst areas to see if its doing ok.

I have since added rinsing out the sills to the maintenance schedule; removing some of the rubber grommets behind the plastic sill trim and shoving the hose pipe in for a few minutes. Note: not all grommets lead to the same cavity. Its nice to see bits of dirt coming out of the drain holes.

I actually removed and threw away the plastic sill trim and although havent done it yet, plan on giving them the treatment finished with a raptor lining. With the doors closed, 90% of the sill is hidden by door trim so IMO, unless you have it in you to remove them as per, best to keep them off. The only downside to this, is a bit more muck gets between the doors and the sills as the bottom door trim has nothing to close against, but at least it (the muck) is not hidden!

  
Post #219396015th Dec 2020 1:38 am
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matgriff
 


Member Since: 16 Sep 2019
Location: Newcastle Under Lyme, Staffs
Posts: 171

United Kingdom 2005 Discovery 3 TDV6 SE Auto Cairns BlueDiscovery 3

gstuart wrote:
Plus 1 ^^^^

Don’t know if these may be of use to u , ref part number ALR780560 ??


Hi gstuart

I think these are the complete outer sill panels, that part number has been replaced by LR061716

Thanks

Mat
 2005 TDV6 SE Auto
Cairns Blue 
 
Post #219396915th Dec 2020 8:59 am
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