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help needed removing a rounded reverse thread bolt
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NoDo$h
 


Member Since: 02 May 2006
Location: Finding new and exciting ways to milk badgers.
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Ukraine 
help needed removing a rounded reverse thread bolt

7mm hub lock on my a/c pulley is 1) seized solid and 2) now partially rounded. I'm going to need to take the radiator and a couple of hoses out to have half a chance of getting it out, but all the extractors I can find work using a reverse thread, which won't work here as the bolt in question already has reverse thread. In short, an Irwin extractor or easy-out will only tight the bloody thing.

Any engineering types out there got any suggestions? At 7mm the head is too small to try a slot and impact driver Evil or Very Mad
  
Post #9749739th Sep 2012 10:12 am
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stew 46
 


Member Since: 01 Dec 2011
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England 2005 Discovery 3 TDV6 SE Manual Siberian SilverDiscovery 3

i used a left hand drill bit on my broken bolt , so may be a right handed drill bit , have you looked on internet for right hand easyout Question Thumbs Up
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Post #9749809th Sep 2012 10:30 am
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Bodsy
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United Kingdom 2007 Discovery 3 TDV6 HSE Auto Java BlackDiscovery 3

DO NOT DRILL OUT THAT 'BOLT'!!!!

It is part of the aircon central pulley and is in fact not a bolt at all.

See your other aircon thread. It is (or was) an a/f sized spanner.
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Post #9749889th Sep 2012 11:04 am
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stew 46
 


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England 2005 Discovery 3 TDV6 SE Manual Siberian SilverDiscovery 3

good job your there bodsy
 -------------------------------------------------
if you cant hold on dont let go , it ill come in handy for something even if you never use it.
D3 SE 05,
110 s wagon 300 tdi SOLD
h top transit
crew cab transit
transit connect
ausa dumper, muck truck .
peljob 2.5 digger
06 L 200 crew cab 
 
Post #9749919th Sep 2012 11:11 am
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Robbie
 


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Not exactly sure of the fastener in question or the access (do you have a pic?) but I find Knipex Cobras pretty handy when I find difficult and damaged LH thread fasteners. The geometric self-lock and bitting teeth make them a modern marvel for any mechanic.
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Post #9750059th Sep 2012 11:53 am
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NoDo$h
 


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Cheers bodsy. 9/32 (7.1mm) was marginally too large and 1/4 was too small. 7mm is (or at least was) a perfect fit. Is that spindle replaceable? It's utterly rogered. Big Cry
  
Post #9750299th Sep 2012 1:40 pm
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chesters
 


Member Since: 03 Oct 2005
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England 2006 Discovery 3 TDV6 SE Manual Arctic FrostDiscovery 3

Is the thing steel? If it is, is it possible to mig a larger nut over it. Something bigger to get a hold of.
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Post #9750329th Sep 2012 1:48 pm
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NoDo$h
 


Member Since: 02 May 2006
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Ukraine 

Checking back on topix it's described as a hub locking stud - and they helpfully suggest "using a suitable tool" without specifying what the hell that tool might be. Picture shows a ring spanner identical to the one I was using before both spanner and hub started to round.
  
Post #9750349th Sep 2012 1:49 pm
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NoDo$h
 


Member Since: 02 May 2006
Location: Finding new and exciting ways to milk badgers.
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Ukraine 

Hi Chesters. No good unfortunately, the spindle stays in place and the pulley hub slides off over it, so fitting anything larger over the top will leave me unable to remove the hub.

These jobs always look so frigging simple Rolling Eyes
  
Post #9750369th Sep 2012 1:52 pm
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Syd
 


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Use a socket, fill socket with grease, then dip the socket in coarse sand, then try again. Thumbs Up
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Post #9750619th Sep 2012 3:53 pm
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Syd
 


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If you can not find any sand, try sugar
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Post #9750629th Sep 2012 3:54 pm
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NoDo$h
 


Member Since: 02 May 2006
Location: Finding new and exciting ways to milk badgers.
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Ukraine 

Oooh, like it. Have put it all back together for now so will give that a go next weekend.
  
Post #9750679th Sep 2012 4:15 pm
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