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dreaded rust
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rykard
 


Member Since: 29 Apr 2012
Location: Leicester
Posts: 310

United Kingdom 2005 Discovery 3 4.4 V8 SE Auto Buckingham BlueDiscovery 3
dreaded rust

Hi,
D3s in to get the brake pipes done and the underbody treated, but it looks like there is a lot more rust behind the arches than we thought. Its a 55 plate. anyone else suffering badly with rust? Mechanic says it looks like it wasn't treated before it left the factory or wasn't done very well ..
 cheers
Rich

55 D3 V8 HSE auto
68 Stelvio 2.2 Speciale 
 
Post #107142014th Mar 2013 11:56 am
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DiscoDunc
 


Member Since: 08 May 2006
Location: Bristol
Posts: 16390

England 2010 Discovery 4 3.0 SDV6 HSE Auto Aintree GreenDiscovery 4

when I stripped down my 06 the chassis looked like it had lots of rust. However, a light brush with a wire brush and it was fine, all minor surface rust that looked a lot worse than it really was. Considering the chassis was full with clay/mud etc in places, it was very solid and would have only needed a light coat of paint.

I wouldn't be too concerned unless the chassis has "rotted" away.

Quote:
Mechanic says it looks like it wasn't treated before it left the factory or wasn't done very well ..


I really cant believe that is the case , just a scaremongering mechanic I would guess.

pic of my chassis below after a light wash!! - you can see some rust, which just brushed off.

Click image to enlarge
 Duncan
-----------------------------------------------------
If I'd known I was going to be so thirsty this morning I'd have drunk more beer last night.
FFRR Autobiography 4.4 SDV8 MY17
D4 HSE MY13 SOLD
FFRR 3.6 Vogue TDV8 SOLD
D4 HSE MY10 SOLD
D4 SE TECH MY15 SOLD
D4 XS MY12 SOLD
D4 HSE MY10 SOLD
D3 HSE MY06 - Re-Cycled Worldwide 
 
Post #107142214th Mar 2013 12:00 pm
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B16 KJR
 


Member Since: 10 Jul 2006
Location: Rosyth, Fife
Posts: 3005

Scotland 

I posted a bit about this a while back.

http://www.disco3.co.uk/forum/topic72650.h...axoyl+woes

Once the wheel arch liners are removed, there is only grey primer behind them. This, according to Simon at Waxworks is an ideal place for rust to take hold due to leaves silt etc getting trapped behind there. If anyone is considering getting their car waxoyled, double check that they are going to remove the wheel arch liners and treat those high risk areas. Many places wont remove them, as they say the clips will break etc, Simon at Waxworks keeps new clips and replaces them as necessary.

I have no connection with Waxworks, other than having two cars done there Thumbs Up
  
Post #107146214th Mar 2013 1:14 pm
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DaveT
 


Member Since: 01 Aug 2005
Location: Cornwall
Posts: 2572

United Kingdom 2016 Discovery 4 3.0 SDV6 Landmark LE Auto Indus SilverDiscovery 4

But has anyone ever seen any rust in there?
I was stunned by how rust proof the car is and wouldn't expect any rust issues this side of 20yrs.
 Long succession of Disco's since 2001...
SIII Lightweight - neglected & rusting. Bulkhead, A panels, vent panel & outriggers now disintegrated - Next years project! 
 
Post #107168114th Mar 2013 9:30 pm
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steve m
 


Member Since: 26 May 2012
Location: bath
Posts: 104

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Manual Java BlackDiscovery 3

its usual for a lr ! i took my bumper off and painted the crossmember and the paint lr put on was laughfable !
  
Post #107168814th Mar 2013 9:37 pm
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DaveT
 


Member Since: 01 Aug 2005
Location: Cornwall
Posts: 2572

United Kingdom 2016 Discovery 4 3.0 SDV6 Landmark LE Auto Indus SilverDiscovery 4

Which crossmember?

I'm still looking for evidence of rust to paint, and haven't found any worth treating yet...
 Long succession of Disco's since 2001...
SIII Lightweight - neglected & rusting. Bulkhead, A panels, vent panel & outriggers now disintegrated - Next years project! 
 
Post #107169314th Mar 2013 9:41 pm
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steve m
 


Member Since: 26 May 2012
Location: bath
Posts: 104

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Manual Java BlackDiscovery 3

they dont put any sory of protection on the chassis , look at any defender rear crossmember ! buy the way watch out for alloy castings as well , my mirror just snapped off today !
  
Post #107169914th Mar 2013 9:48 pm
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DaveT
 


Member Since: 01 Aug 2005
Location: Cornwall
Posts: 2572

United Kingdom 2016 Discovery 4 3.0 SDV6 Landmark LE Auto Indus SilverDiscovery 4

Scroll up a few posts for an example of a well used chassis... no evidence of rust of any concern.

...I'm Still looking for a target for my anti-rust paint brush.

Anyone got any evidence of rust on a D3? ... I can show you plenty on a SIII Laughing
 Long succession of Disco's since 2001...
SIII Lightweight - neglected & rusting. Bulkhead, A panels, vent panel & outriggers now disintegrated - Next years project! 
 
Post #107175214th Mar 2013 11:05 pm
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stew 46
 


Member Since: 01 Dec 2011
Location: cornwall
Posts: 10146

England 2005 Discovery 3 TDV6 SE Manual Siberian SilverDiscovery 3

not much on my D3 when the body was off Thumbs Up still gave it a waxoi , brake pipes were Censored but only where exposed Thumbs Up but renewed the lot front to back Thumbs Up Thumbs Up
 -------------------------------------------------
if you cant hold on dont let go , it ill come in handy for something even if you never use it.
D3 SE 05,
110 s wagon 300 tdi SOLD
h top transit
crew cab transit
transit connect
ausa dumper, muck truck .
peljob 2.5 digger
06 L 200 crew cab 
 
Post #107175414th Mar 2013 11:10 pm
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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20740

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3

As said, there are a few places, mostly towards the back end which suffer from surface rust. If left untreated, it may cause issues many years down the line, but for the majority of owners on here, rust will never be an issue.

And, I have never seen any rust in behind the wheelarch liners as yet Thumbs Up
 My D3 Build Thread

TDV8 Retrofit Build Thread 
 
Post #107176114th Mar 2013 11:28 pm
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DaveT
 


Member Since: 01 Aug 2005
Location: Cornwall
Posts: 2572

United Kingdom 2016 Discovery 4 3.0 SDV6 Landmark LE Auto Indus SilverDiscovery 4

So, no issues to worry about then Thumbs Up

Unless of course you are now the owner of this one Whistle Whistle

Wink
 Long succession of Disco's since 2001...
SIII Lightweight - neglected & rusting. Bulkhead, A panels, vent panel & outriggers now disintegrated - Next years project! 
 
Post #107177015th Mar 2013 12:01 am
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Disco_Mikey
 


Member Since: 29 May 2007
Location: Dundee, Scotland
Posts: 20740

Scotland 2005 Discovery 3 TDV6 HSE Auto Cairns BlueDiscovery 3

If you have issues with rust, they are probably down to poor accident damage repairs
 My D3 Build Thread

TDV8 Retrofit Build Thread 
 
Post #107177215th Mar 2013 12:06 am
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DiscoDunc
 


Member Since: 08 May 2006
Location: Bristol
Posts: 16390

England 2010 Discovery 4 3.0 SDV6 HSE Auto Aintree GreenDiscovery 4

or parking in the sea Laughing
 Duncan
-----------------------------------------------------
If I'd known I was going to be so thirsty this morning I'd have drunk more beer last night.
FFRR Autobiography 4.4 SDV8 MY17
D4 HSE MY13 SOLD
FFRR 3.6 Vogue TDV8 SOLD
D4 HSE MY10 SOLD
D4 SE TECH MY15 SOLD
D4 XS MY12 SOLD
D4 HSE MY10 SOLD
D3 HSE MY06 - Re-Cycled Worldwide 
 
Post #107182615th Mar 2013 8:51 am
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ronp
 


Member Since: 29 Nov 2006
Location: North Yorkshire
Posts: 15214

United Kingdom 2014 Discovery 4 3.0 SDV6 HSE Auto Corris GreyDiscovery 4

Rust never sleeps! Wink
 I was a normal heterosexual chap, but in these new woke awakenings I now identify as a Wardrobe.  
Post #107184115th Mar 2013 9:23 am
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B16 KJR
 


Member Since: 10 Jul 2006
Location: Rosyth, Fife
Posts: 3005

Scotland 

Quote:
But has anyone ever seen any rust in there?


I can only go on what the guy at Waxworks said Thumbs Up Saying that, mine were full of leaves and silt which had got in, but not back out.
  
Post #107185115th Mar 2013 9:46 am
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