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[Mechanical] Spare Wheel Hoist Seizure
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Martin
Site Admin and Owner 


Member Since: 06 Nov 2004
Location: Warwick
Posts: 10481

United Kingdom 2006 Discovery 3 TDV6 SE Manual Buckingham BlueDiscovery 3
Spare Wheel Hoist Seizure

Classification
Mechanical system issue

Problem
Spare wheel hoist seizing if the cable is raised/lowered without tension on it

Affected vehicles
All

Reported
15th July 2006 by Herman in Post #70695

Reported Cases
Many, see Topic #2632

Occurs
Constant issue

Submitted to dealer network
Yes

Dealer Response
n/a

Submitted to LR Customer Services
n/a

LR CS Response Reported
n/a

Fix/Solution
None: Spare wheel hoists have been replaced under warranty, unaware if any design changes have been made to the hoist to prevent the same problem occuring again. To mitigate the risk of seizure I would recommend that anyone who is raising or lowering the cable with out a wheel hanging on it puts tension on it.

Other Comments
Probably the only time that vehicle owners will use the wheel hoist is when they have to use the spare due to a puncture. If you put the wheel with the punctured tyre in the boot and raise the cable without tension on it, when you come lower the cable it may seize.

There is no evidence that a modified hoist has been introduced.
 

Last edited by Martin on Thu Feb 28 2008 1:06pm. Edited 1 time in total 
Post #249999Wed Jan 23 2008 11:45pm
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Bushwanderer
 


Member Since: 27 Nov 2007
Location: Sydney, Australia
Posts: 1791

Australia 2005 Discovery 3 TDV6 S Manual Buckingham BlueDiscovery 3

Except that LR - at least in Australia - recommend in their manual that you remove the spare wheel from underneath the car before going off-road. Shocked Shocked Shocked
Peter,
2005 D3 S TDV6 manual.
  
Post #251501Sun Jan 27 2008 6:10am
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crews control
 


Member Since: 18 Mar 2007
Location: Hampshire
Posts: 1975

United Kingdom 2011 Discovery 4 3.0 SDV6 Landmark LE Auto Fuji WhiteDiscovery 4

Yep, that exactly what happened to me. Punctured tyre placed in boot and winch wound up without tension. This seized the winch and the whole part had to be replaced under warranty, (it's a sealed unit). I can't see if there are any design changes inside, but I certainly won't be winding this up or down without some weight on it!

Discussed here:
http://www.disco3.co.uk/forum/topic2632.html
http://www.disco3.co.uk/forum/topic15894.html
  
Post #251506Sun Jan 27 2008 8:45am
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CG
 


Member Since: 13 Nov 2007
Location: In the middle somewhere
Posts: 3681

England 2006 Discovery 3 TDV6 S Manual Zermatt SilverDiscovery 3

Winch made by Magal metallifacture (the old AP Driveline) in Lemington Spa.
There engineers are not aware of this problem, no feed back has been received from Land Rover on this issue.
 Formerly shiny moose
Silver TDV6 S with sat nav, PTI, Mantec, Traxide and Moosed up a bit
member of Club MTR
"I know that you believe that you understood what you think I said, but I am not sure you realize that what you read is not what I meant" 
 
Post #277980Thu Mar 27 2008 12:01am
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simon
  


Member Since: 11 Jan 2005
Location: Sitting pensively in front of the mouse trap looking at the cheese
Posts: 18155

United Kingdom 2008 Discovery 3 TDV6 XS Manual Stornoway GreyDiscovery 3

Recently had a puncture and put the removed wheel in the boot.

Wound up the cable with no wheel and it worked fine.
  
Post #277987Thu Mar 27 2008 12:11am
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AVE
 


Member Since: 13 Nov 2006
Location: First house on the left
Posts: 2285

United Kingdom 2005 Discovery 3 TDV6 HSE Auto Zambezi SilverDiscovery 3

I had a puncture last week, got the spare off ok, took wheel to be repaired.

Tried to put spare back today, cable came down about 9" when I felt it starting to jam. Had to get one of the guys from work to pull on cable whilst I unwound it. Got the job done, but it'd be impossible if you were on your own.
 As you slide down the banister of life
may no splinters point your way



Disco 3 TDV6 HSE
Freelander2 SE
Ford KA (Miss KA's)



Previous car: Disco 2 V8 
 
Post #283996Tue Apr 08 2008 5:40pm
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AndrewS
Tarquin of the Desert 


Member Since: 06 May 2005
Location: Y...... because I can
Posts: 9108

United Kingdom 

I had the same problem recently. I wound the cable up empty after I got a puncture doing the Easter Weekend. When I wound it back out it then 'seized' CarlS removed the hoist took it apart sorted the 'sprung' cable re-assembled the unit and all is fine. Thumbs Up

It winds up when empty ok its the unwind empty that appears to be the issue. So from now on as AVE said I will get someone to pull on it as I wind it out.
 In the Beginning there was nothing, which exploded.  
Post #283999Tue Apr 08 2008 5:54pm
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Ken
  


Member Since: 20 Feb 2006
Location: Playing with the Grey Dogs
Posts: 8896

2012 Discovery 4 3.0 SDV6 HSE Auto Sumatra BlackDiscovery 4

Or get a spare wheel carrier
  
Post #284014Tue Apr 08 2008 6:41pm
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AndrewS
Tarquin of the Desert 


Member Since: 06 May 2005
Location: Y...... because I can
Posts: 9108

United Kingdom 

Ken wrote:
Or get a spare wheel carrier



F that they dent the tail gate Whistle
 In the Beginning there was nothing, which exploded.  
Post #284019Tue Apr 08 2008 6:49pm
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Ken
  


Member Since: 20 Feb 2006
Location: Playing with the Grey Dogs
Posts: 8896

2012 Discovery 4 3.0 SDV6 HSE Auto Sumatra BlackDiscovery 4

they dont dent the tailgate the Censored operator does dont they DG Whistle
  
Post #284038Tue Apr 08 2008 7:19pm
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CG
 


Member Since: 13 Nov 2007
Location: In the middle somewhere
Posts: 3681

England 2006 Discovery 3 TDV6 S Manual Zermatt SilverDiscovery 3

The winch on the D3 is a posh upmarket one apparently with moulded in wire guides, the cheap one Renault and Ford use are plain bobbins
 Formerly shiny moose
Silver TDV6 S with sat nav, PTI, Mantec, Traxide and Moosed up a bit
member of Club MTR
"I know that you believe that you understood what you think I said, but I am not sure you realize that what you read is not what I meant" 
 
Post #284093Tue Apr 08 2008 9:15pm
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stewmair
 


Member Since: 27 Jan 2007
Location: Melbourne
Posts: 59

Australia 2007 Discovery 3 TDV6 SE Auto Zermatt SilverDiscovery 3

Mine siezed under these conditions, but not too siezed, as I hung the wheel on the spring on the cable with a pair of clamps, worked the winding nut a bit and it came free. Maybe I was just lucky.
 Cooper S/Ts, Dynamic 17x8s, Rotronics 3 way battery control, Boab drawers, Polaris camera, Mitch Bros tow, 4x4Intell wheel carrier and cargo barrier, Obie's rear wndow protector, Windcheetah roofrack, Featherlite rooftop tent, Faultmate, Trakmaster Nullabor 17. VK3PR VHF UHF.
Rover 75 
 
Post #498328Wed Jul 22 2009 7:34am
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zetecr
 


Member Since: 11 Aug 2006
Location: Sydney
Posts: 56

Australia 2006 Discovery 3 TDV6 SE Auto Chawton WhiteDiscovery 3

Unnecessary quote removed

Same approach worked for me, too. It seemed well stuck at one point, but patient jiggling worked it loose.. Don't give up too early! Wink
  
Post #553901Fri Nov 20 2009 8:36am
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Mac OSX
 


Member Since: 07 Jun 2007
Location: Barnstaple
Posts: 22

United Kingdom 2005 Discovery 3 TDV6 HSE Auto Zambezi SilverDiscovery 3

Different type of failure.
Mine would not lift the wheel, but would support wheel.
Suspect winder clutch failed.
Replacement unit 75 UKP, fitting 40 UKP (independent workshop).
 D3 HSE Diesel Auto 2005 Zambezi Silver.
Citroen XM Turbo CT Auto VSX 1996 Mauritius Blue. 
 
Post #630840Thu Apr 01 2010 8:44pm
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AVE
 


Member Since: 13 Nov 2006
Location: First house on the left
Posts: 2285

United Kingdom 2005 Discovery 3 TDV6 HSE Auto Zambezi SilverDiscovery 3

Only paid about £40 quid ISTR from The Large One and replaced it myself... only about 5 bolts and if I can do it anyone can!
 As you slide down the banister of life
may no splinters point your way



Disco 3 TDV6 HSE
Freelander2 SE
Ford KA (Miss KA's)



Previous car: Disco 2 V8 
 
Post #630910Thu Apr 01 2010 9:55pm
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