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Suspension fault w/ codes - updated... but not solved!
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Kieran.O
 


Member Since: 12 Aug 2022
Location: Liverpool
Posts: 16

England 2005 Discovery 3 TDV6 SE Manual Stornoway GreyDiscovery 3
Suspension fault w/ codes - updated... but not solved!

Good morning,

Thanks for taking the time to have a read. I have an issue with the front suspension on my 05 disco 3.

The past few weeks i've had the wobbly car amber light pop up after a bit of driving and a noticible drop on the 4x4 screen on the front wheels (red line drops and little white lines above wheels also drop). Usually i would carry on driving as it didnt have any real impact on driving and on restarting the car it would pump back up.

Now however on start up the compressor starts for around 5-10s, stops, the wobbly car light comes on with a suspension fault - normal height only message and the front suspension stays dropped but the back stays pressurized which gives me a glimmer of hope!

The thing im most hoping for is the desiccant or the front valve needing to be replaced but if anybody could offer a direction to look down id greatly appreciate it. If anyone see's a code thats unrelated but something that needs looking at please feel free to suggest also.

These are the faults that showed originally:
System Type: ENGINE SYSTEM TEST/VALUES
Name: 276DT - TDV6 HSE
DTC: P0405,Exhaust Gas Recirculation Sensor A Circuit Low
DTC: P132B,Turbocharger/Supercharger Boost Control A Performance
DTC: P0046,Turbo/Super Charger Boost Control Solenoid Circuit Range/Performance
DTC: P140A,Exhaust gas recirculation sensor C
System Type: GEARBOX
Name: TRANSFER CASE - DIAGNOSE
DTC: P0562,System Voltage Low
DTC: P0820,Gear Lever X-Y Position Sensor Circuit
DTC: U0155,CAN: communication fault with IC (Instrument Cluster)
System Type: CHASSIS
Name: ATCM - ALL TERRAIN CONTROL MODULE (ALL TERRAIN CONTROL MODULE)
DTC: U0401,Invalid data received from engine control module/powertrain control module
DTC: U0421,Invalid data received from ride level control module
System Type: BRAKES
Name: ANTILOCK BRAKING SYSTEM - BOSCH (BOSCH)
DTC: U0132,Lost Communication With Ride Level Control Module
System Type: SUSPENSION
Name: RLM - RIDE LEVEL CONTROL MODULE
DTC: C1131,Air Supply
DTC: C1A20,Pressure increases too slow when filling reservoir
DTC: C1130,Air spring air supply
System Type: STEERING
Name: STEERING SYSTEM - DIAGNOSE
DTC: U0300,Internal Control Module Software Incompatibility
System Type: AIRBAG ELECTRONICS (SRS)
Name: AIRBAG - DIAGNOSE
DTC: B1A00,Control module
System Type: CENTRAL ELECTRONIC UNIT
Name: BODY - DIAGNOSE
DTC: B1A99,Power reset
DTC: B1B01,Key transponder
DTC: B1B02,Low frequency coil
DTC: B1B70,Local interconnection network bus circuit 2
DTC: B1B85,Seat memory control module
DTC: B1B89,Seat slide motor, hall sensor
DTC: B1B91,Seat tilt motor hall sensor
DTC: B1B92,Seat recline motor relay
DTC: B1C14,Driver left/right mirror motor feedback circuit
DTC: B1C16,Passenger left/right mirror motor feedback circuit
DTC: B1C57,Unused relay drive
DTC: B1C62,Battery Saver Power Relay Circuit Failure
DTC: B1D07,Lamp Turn Signal Right Circuit Failure
DTC: B1D17,Bus fault
DTC: U0155,CAN: communication fault with IC (Instrument Cluster)


Then once cleared these where left
DTC: U0421,Invalid data received from ride level control module
DTC: U0132,Lost Communication With Ride Level Control Module
DTC: C1A20,Pressure increases too slow when filling reservoir
DTC: P0405,Exhaust Gas Recirculation Sensor A Circuit Low
 

Last edited by Kieran.O on 12th Dec 2022 10:50 am. Edited 1 time in total 
Post #23175125th Dec 2022 11:13 am
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13657

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Hi , hope the following helps ref the C1A20 code as personally that’s where I would start

Compressor fault

• Reservoir pipe air leak
• Reservoir air leak
• Gallery pipe air leak
• Intake filter blocked/restricted

https://www.disco3.co.uk/gallery/albums/us...system.pdf

Plus u can get rebuild kits for the compressor , valve blocks , the reservoir tank is also a favourite for leaking on top of the tank where the weld is,

Also if u have a look at ur compressor there are 2 x types , hitachi or an AMK which is an upgraded model if u need to replace the compressor
   
Post #23175565th Dec 2022 5:23 pm
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13657

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Here’s also a link ref that code , including a chart showing what pressure the compressor should be producing , so easy to check from ur diagnostic reader’s live data

https://www.disco3.co.uk/forum/air-suspens...ight=C1A20
   
Post #23175575th Dec 2022 5:29 pm
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Kieran.O
 


Member Since: 12 Aug 2022
Location: Liverpool
Posts: 16

England 2005 Discovery 3 TDV6 SE Manual Stornoway GreyDiscovery 3

gstuart wrote:
Hi , hope the following helps ref the C1A20 code as personally that’s where I would start

Compressor fault

• Reservoir pipe air leak
• Reservoir air leak
• Gallery pipe air leak
• Intake filter blocked/restricted

https://www.disco3.co.uk/gallery/albums/us...system.pdf

Plus u can get rebuild kits for the compressor , valve blocks , the reservoir tank is also a favourite for leaking on top of the tank where the weld is,

Also if u have a look at ur compressor there are 2 x types , hitachi or an AMK which is an upgraded model if u need to replace the compressor


Thank you very much for this as well for the link, had a quick scan through it and its got a lot of useful info!

All of a sudden the compressor seems to be pressurizing the front bags now but theyre still not keeping pressure so the faults still there but thankfully the car will drive without me getting a concussion or looking like i've got a lady of the night in there Laughing
  
Post #23176256th Dec 2022 10:38 am
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13657

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Ur so welcome and glad it’s of some use to u , did make me laugh ref the lady of the night Laughing

There is a basic test to see if the system is leaking by putting it into normal ride height

Measure each wheel from the bottom of the wheel arch liner to the centre of the wheel in MM
Front should be 466mm and rears 485mm

Then Remove fuse F26 from u engines fuse box and leave over night

See if one particular corner has dropped or maybe the front , with the fuse out it stops the self level function and therefore can lead u to where it might be leaking

Alas with a leak the compressor will ultimately burn itself out where it tries to keep up so indeed best to find the leak as soon as u can

Using the live data of ur code reader will also help a lot as ur be able to see the compressors motor temperature and what the output is

Hope that’s also useful to u and plse let us know how ur get on
   
Post #23176756th Dec 2022 6:35 pm
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Kieran.O
 


Member Since: 12 Aug 2022
Location: Liverpool
Posts: 16

England 2005 Discovery 3 TDV6 SE Manual Stornoway GreyDiscovery 3

Thank you for your help so far. I've managed to make a little progress.

So I done the over night test and within a couple of hours both front sides were dropping which lead me to believe it was potentially the front valve and a day or two later the EAS packed in again.

The biggest mistake I've made is selling our other car because now only having the D3 it's difficult taking it out of action to do any maintenance! Banging Head

So, yesterday I got a chance and took the valve off which was made difficult by the nice winter the UK is experiencing and also being a complete amateur having to do it with the wheel on cause I don't have a jack Banging Head 2 out of 3 valve pistons? Where okay, the middle was stuck so I freed/cleaned as my service kit has not come yet. I also saw a white powder and was aware this might be desiccant.

This morning I've been up since 0730 taking the compressor off and this is what I'm met with - I'm sort of happy as from googling its a Arnott compressor which means one of the last owners has upgraded it however the condition of it I'm not to sure on, maybe you could offer your opinion?





Taking off the desiccant chamber i may have found a issue Shocked Rolling with laughter



I haven't ordered a service kit for this as I was hoping it could've been saved but that's rock solid - frozen to an extent I need to get a hammer and chisel out to get that out Laughing so obviously I need new desiccant but do you think this could have damaged the compressor?
  
Post #231826212th Dec 2022 10:50 am
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SpiderBaby
D3 Decade 


Member Since: 21 Sep 2007
Location: Liverpool
Posts: 1399

England 2005 Discovery 3 TDV6 SE Auto Zermatt SilverDiscovery 3

The dessicant gets wet and will freeze in this weather.

You can dry it out in the microwave and dry out the filter pads on a radiator - might at least buy you some time.

The powder in the valve blocks is indeed dessicant - I've rebuilt mine before with a repair kit and it does work.

If you plan on keeping and maintaining it get a decent trolley jack and axle stands - you don't want to take any chances under these things.
 I see no ships........  
Post #231827112th Dec 2022 11:24 am
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Kieran.O
 


Member Since: 12 Aug 2022
Location: Liverpool
Posts: 16

England 2005 Discovery 3 TDV6 SE Manual Stornoway GreyDiscovery 3

Another update - that's actually a sort of paper filter which now it's inside has softened and revealed the caviar... is this okay or not - I don't know Laughing

  
Post #231827212th Dec 2022 11:25 am
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13657

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Hi

Good you’ve made some progress

Personally would first get ur self a decent jack and axle stands , then ur be able to work safely , got mine from SGD , u can disable the suspension by pulling fuse F26 from the engine bay

indeed that white desiccant can cause havoc on the system where it gets underneath the seals and therefore prevents them from closing properly

Had this on mine and ended up disconnecting the pipe from the front valve block that goes to the reservoir valve block , then blew the line out with compressed air

U could use a tyre inflator or maybe a can of compressed air

So as that filter is blocked indeed will stop the compressor of being able to take air in , causing the motor to overheat and not output the required pressure

U might need to replace the front valve block if u can’t get all the white desiccant powder out

Feel for u as it’s always miserable working in the cold

Hope that helps a little
   
Post #231827312th Dec 2022 11:26 am
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Kieran.O
 


Member Since: 12 Aug 2022
Location: Liverpool
Posts: 16

England 2005 Discovery 3 TDV6 SE Manual Stornoway GreyDiscovery 3

SpiderBaby wrote:
The dessicant gets wet and will freeze in this weather.

You can dry it out in the microwave and dry out the filter pads on a radiator - might at least buy you some time.

The powder in the valve blocks is indeed dessicant - I've rebuilt mine before with a repair kit and it does work.

If you plan on keeping and maintaining it get a decent trolley jack and axle stands - you don't want to take any chances under these things.


Just beat me to it... thank you for your reply mate
  
Post #231827512th Dec 2022 11:27 am
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Kieran.O
 


Member Since: 12 Aug 2022
Location: Liverpool
Posts: 16

England 2005 Discovery 3 TDV6 SE Manual Stornoway GreyDiscovery 3

gstuart wrote:
Hi

Good you’ve made some progress

Personally would first get ur self a decent jack and axle stands , then ur be able to work safely , got mine from SGD , u can disable the suspension by pulling fuse F26 from the engine bay

indeed that white desiccant can cause havoc on the system where it gets underneath the seals and therefore prevents them from closing properly

Had this on mine and ended up disconnecting the pipe from the front valve block that goes to the reservoir valve block , then blew the line out with compressed air

U could use a tyre inflator or maybe a can of compressed air

So as that filter is blocked indeed will stop the compressor of being able to take air in , causing the motor to overheat and not output the required pressure

U might need to replace the front valve block if u can’t get all the white desiccant powder out

Feel for u as it’s always miserable working in the cold

Hope that helps a little


Helps a lot mate thank you for taking the time to reply
  
Post #231827612th Dec 2022 11:28 am
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13657

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Kieran.O wrote:
Another update - that's actually a sort of paper filter which now it's inside has softened and revealed the caviar... is this okay or not - I don't know Laughing



Plus 1 what @ SpiderBaby has just mentioned about drying it out and cleaning the filters to give u some time

Hopefully ur be able to clean the filters and dry out the beads
   
Post #231827712th Dec 2022 11:30 am
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13657

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

This is personally the jack and axle stands I got , there are of course other makes etc , just wished to share the links for u as an option

Trolley jack
https://www.sgs-engineering.com/tj3lp-low-...olley-jack

Jack and stands
https://www.sgs-engineering.com/tj3lp-js-l...xle-stands

Axle stands

https://www.sgs-engineering.com/jsr3-axle-stands
  

Last edited by gstuart on 12th Dec 2022 11:38 am. Edited 1 time in total 
Post #231827812th Dec 2022 11:34 am
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gstuart
 


Member Since: 21 Oct 2016
Location: kent
Posts: 13657

United Kingdom 2005 Discovery 3 TDV6 Base 7 Seat Auto Java BlackDiscovery 3

Kieran.O wrote:
gstuart wrote:
Hi

Good you’ve made some progress

Personally would first get ur self a decent jack and axle stands , then ur be able to work safely , got mine from SGD , u can disable the suspension by pulling fuse F26 from the engine bay

indeed that white desiccant can cause havoc on the system where it gets underneath the seals and therefore prevents them from closing properly

Had this on mine and ended up disconnecting the pipe from the front valve block that goes to the reservoir valve block , then blew the line out with compressed air

U could use a tyre inflator or maybe a can of compressed air

So as that filter is blocked indeed will stop the compressor of being able to take air in , causing the motor to overheat and not output the required pressure

U might need to replace the front valve block if u can’t get all the white desiccant powder out

Feel for u as it’s always miserable working in the cold

Hope that helps a little


Helps a lot mate thank you for taking the time to reply


No problem and happy it’s useful to u

Alas many of us have been where u are so can sympathise as it’s not a very nice job , particularly in the cold , ur find this forum extremely helpful and full of very knowledgeable members

Plse let us know how u get on
   
Post #231827912th Dec 2022 11:37 am
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Kieran.O
 


Member Since: 12 Aug 2022
Location: Liverpool
Posts: 16

England 2005 Discovery 3 TDV6 SE Manual Stornoway GreyDiscovery 3

gstuart wrote:
This is personally the jack and axle stands I got , there are of course other makes etc , just wished to share the links for u as an option

Trolley jack
https://www.sgs-engineering.com/tj3lp-low-...olley-jack

Jack and stands
https://www.sgs-engineering.com/tj3lp-js-l...xle-stands

Axle stands

https://www.sgs-engineering.com/jsr3-axle-stands


Cheers, not badly priced to be fair... I think a set of these and the gap tool will help a lot but it will be an after Christmas purchase I think!

The forum is great, a reason I wanted a disco was because the vast knowledge people on here have of them I can learn some new skills and do the job properly... once I can start contributing back more then I'll be happy!

I will get these dried out and order a new bag of beads/filters... hopefully this fixes the issue - if not back to the drawing board!
  
Post #231828212th Dec 2022 11:44 am
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