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Rebuilding the 2.7 TDV6
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Jagbusa
 


Member Since: 02 Nov 2022
Location: Costa del Blackpool
Posts: 37

United Kingdom 2009 Discovery 3 TDV6 HSE Auto Zermatt SilverDiscovery 3
Rebuilding the 2.7 TDV6

Can anyone shed light on why preference seems to be to fit an exchange engine be that 2nd hand, refurbed or crate TDV6 rather than rebuild like we used to? Is it the cost of all parts plus the time is more than the cost of a crate engine? Or do they require some particular expertise to rebuild other than the usual checks you would perform when rebuilding a modern engine?

I ask as I may need to be doing one of the above depending on what I find is causing the knock on my D3.
 2009my Discovery 3 2.7V6 HSE  
Post #23139146th Nov 2022 11:29 pm
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Motolab
 


Member Since: 18 Oct 2019
Location: Sleen
Posts: 1820

Netherlands 2006 Discovery 3 TDV6 HSE Auto Zambezi SilverDiscovery 3

Most of the time, the wear or damage dictates if it is to be rebuilt or not on these engines.

The “most frequent” major damage on these 2.7 engine’s is a spun mainbearing…

I have seen 3 tdv6 engines, with a spun mainbearing.. in all 3 cases there was damage on the crankcase due to the spun bearing(s) Line boring crankcase’s is not for everyone….. oversize/undersize bearings not always easy to become..

Camshafts run directly in the alloy, not in bronze bushes like in the “old days”

Etc. Etc..

Oval auto’s use to rebuildt 2.7l engines though, but what i understand there is not enough money to be made to continue that type/model engine nowadays…

Maybe they will kick in here…
 Best regards
Harold

Always looking for Pre '55's & Pre war British Motorcycles! knowing or having one for sale? PM please. I visit the UK 6 times a year

Ps. I edit my texts quite often, english is not my native language, so I will edit My “typo’s” etc. Wink 
 
Post #23139217th Nov 2022 12:56 am
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Jagbusa
 


Member Since: 02 Nov 2022
Location: Costa del Blackpool
Posts: 37

United Kingdom 2009 Discovery 3 TDV6 HSE Auto Zermatt SilverDiscovery 3

In the event I do require a replacement engine, can anyone direct me to a recommended supplier of all parts to rebuild one (I realise this could be JLR only) and also a recommended engine supplier for a full crate engine?

I can only find Craddocks that supply a crate motor but for a D4. How easy would it be to fit a D4 engine into a D3?

Thanks
 2009my Discovery 3 2.7V6 HSE  
Post #23144419th Nov 2022 11:34 pm
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Motolab
 


Member Since: 18 Oct 2019
Location: Sleen
Posts: 1820

Netherlands 2006 Discovery 3 TDV6 HSE Auto Zambezi SilverDiscovery 3

I used both advanced factors AND island4x4 for parts as some parts differ hugely in price if compared

If you use ALL the D3 ancillaries from the D3, incl the HPFP etc. On the D4 bare ! engine will run fine in your D3..
 Best regards
Harold

Always looking for Pre '55's & Pre war British Motorcycles! knowing or having one for sale? PM please. I visit the UK 6 times a year

Ps. I edit my texts quite often, english is not my native language, so I will edit My “typo’s” etc. Wink 
 
Post #23144439th Nov 2022 11:53 pm
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Pete K
 


Member Since: 15 Jan 2016
Location: GL
Posts: 10382

England 2005 Discovery 3 TDV6 HSE Auto Rimini RedDiscovery 3

There are many untrusted rebuilders out there. I think this is the issue.

Part supply was an issue.

Also the genuine crate engine has 2 year warranty.
  
Post #231445010th Nov 2022 12:16 am
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Jagbusa
 


Member Since: 02 Nov 2022
Location: Costa del Blackpool
Posts: 37

United Kingdom 2009 Discovery 3 TDV6 HSE Auto Zermatt SilverDiscovery 3

Many thanks Harold, appreciate the information. I may well go down that route, do you or anyone know if this has been done and what was required? D3 turbo i presume.

Pete K, thanks also, that was the reason I asked, are there any forum recommendations for engine suppliers?

Thanks
Steve
 2009my Discovery 3 2.7V6 HSE  
Post #231449910th Nov 2022 1:59 pm
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Pete K
 


Member Since: 15 Jan 2016
Location: GL
Posts: 10382

England 2005 Discovery 3 TDV6 HSE Auto Rimini RedDiscovery 3

We used to do like Oval Autos (forum sponsor, with sub forum), but they have given up doing the 2.7 as it's just too expensive, in comparison to the value of a D3.
Actually they don't appear to be a sponsor anymore. Sub forum has gone ? Big Cry

I think someone reported they were happy with one of the other builders, but can't remember who.


You could give us all a laugh and try contacting these people and see where it goes:

https://www.youtube.com/c/BarumEngines/videos

At least you can see what you are getting.
  
Post #231450210th Nov 2022 2:05 pm
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Jagbusa
 


Member Since: 02 Nov 2022
Location: Costa del Blackpool
Posts: 37

United Kingdom 2009 Discovery 3 TDV6 HSE Auto Zermatt SilverDiscovery 3

"You could give us all a laugh and try contacting these people and see where it goes:

https://www.youtube.com/c/BarumEngines/videos

At least you can see what you are getting."

Guinea Pig anyone Rolling with laughter Erm no thank you all the same Smile
 2009my Discovery 3 2.7V6 HSE  
Post #231450410th Nov 2022 2:22 pm
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Motolab
 


Member Since: 18 Oct 2019
Location: Sleen
Posts: 1820

Netherlands 2006 Discovery 3 TDV6 HSE Auto Zambezi SilverDiscovery 3

Jagbusa wrote:
what was required? D3 turbo i presume.


proper reading seem to be difficult these days.... Cool (as i see this a lot..)

Motolab wrote:

If you use ALL the D3 ancillaries from the D3, incl the HPFP etc. On the D4 bare ! engine will run fine in your D3..


ALL ancillaries is mentioned as is bare engine and that means Every ancillary of the D3 ....

and you can just use the BARE but complete engine block = crankckase, heads etc incl internals..
EVERYTHING else needs to be transplanted
 Best regards
Harold

Always looking for Pre '55's & Pre war British Motorcycles! knowing or having one for sale? PM please. I visit the UK 6 times a year

Ps. I edit my texts quite often, english is not my native language, so I will edit My “typo’s” etc. Wink 
 
Post #231450810th Nov 2022 2:41 pm
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Jagbusa
 


Member Since: 02 Nov 2022
Location: Costa del Blackpool
Posts: 37

United Kingdom 2009 Discovery 3 TDV6 HSE Auto Zermatt SilverDiscovery 3

Whilst I appreciate the lesson Harold, a turbocharger is not an independent device unlike other ancillary components on a vehicle, such as a power steering pump for example. It is an intrinsic part of the vehicle's power system.
 2009my Discovery 3 2.7V6 HSE  
Post #231450910th Nov 2022 2:46 pm
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Motolab
 


Member Since: 18 Oct 2019
Location: Sleen
Posts: 1820

Netherlands 2006 Discovery 3 TDV6 HSE Auto Zambezi SilverDiscovery 3

That is why i added the word BARE engine

since english is not my native language, maybe the term "bare" is not clear enough?

short block + heads does that sound better?
 Best regards
Harold

Always looking for Pre '55's & Pre war British Motorcycles! knowing or having one for sale? PM please. I visit the UK 6 times a year

Ps. I edit my texts quite often, english is not my native language, so I will edit My “typo’s” etc. Wink 
 
Post #231451210th Nov 2022 3:00 pm
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Jagbusa
 


Member Since: 02 Nov 2022
Location: Costa del Blackpool
Posts: 37

United Kingdom 2009 Discovery 3 TDV6 HSE Auto Zermatt SilverDiscovery 3

Could anyone recommend an engine specialist experienced in the 2.7 TDV6, possibly north west England, but not averse to travelling anywhere for the right establishment. Maybe had their engine rebuilt successfully.
Thanks
 2009my Discovery 3 2.7V6 HSE  
Post #231451610th Nov 2022 3:50 pm
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Motolab
 


Member Since: 18 Oct 2019
Location: Sleen
Posts: 1820

Netherlands 2006 Discovery 3 TDV6 HSE Auto Zambezi SilverDiscovery 3

Forum member Disco_Mikey Dundee Scotland
 Best regards
Harold

Always looking for Pre '55's & Pre war British Motorcycles! knowing or having one for sale? PM please. I visit the UK 6 times a year

Ps. I edit my texts quite often, english is not my native language, so I will edit My “typo’s” etc. Wink 
 
Post #231452310th Nov 2022 4:33 pm
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Stuff
 


Member Since: 04 Sep 2015
Location: In between cradle and grave
Posts: 510

United Kingdom 2015 Discovery 4 3.0 SCV6 HSE Auto Scotia GreyDiscovery 4

You have probably found your rebuilder by now. In October 2022 I had my MY16 D4 SCV6 engine rebuilt by NZ Engines of Rainham, Essex.

The old engine suffered a catastrophic loss of oil pressure, blowing the big end and splitting a camshaft at 190,000 km, stranding the car at the top of the M6 Toll motorway. We recovered it to Lancashire. A friend of a friend in the motor trade in the Northwest recommended NZ.

NZ arranged for the car to be lifted down to Rainham. They stripped and inspected the failed engine and fitted a factory new short block, new camshaft, and new injector. It was a body-off, engine out job. The workshop boss shared progress photos on WhatApp. The rebuild took about a week. In the 6 months since, we've put another 15,000 km on the new engine. It runs very well. The price was reasonable, and was competitive with other offers I had.

NZ's yard is full of LR vehicles - D3/4 and RRS. They were also working on a recent model Porsche 911 and a Mercedes when I visited, and they do light commercial diesel work. They were very busy, and I have no doubt their mechanics could do a LR TDV6 in their sleep. I recommend them.

I will be changing oil and filter every 6 months / 12,000 km from now on. The manufacturer intervals are there to please the fleet buyers. Never mind the synthetic-oil-lasts-longer nonsense. There was quite a lot of varnish in the cylinder heads, and oil is far cheaper than a new engine.

(Now back to my hibernation.)
 MY91 110 CSW, so long ago I can barely remember it - sold
MY07 D3 TDV6 HSE with all the extras - sold
MY10 RRS TDV8 Dynamic - sold
MY16 D4 SCV6 HSE
MY16 RRS SDV8 Dynamic 
 
Post #233137926th Mar 2023 12:36 pm
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Jagbusa
 


Member Since: 02 Nov 2022
Location: Costa del Blackpool
Posts: 37

United Kingdom 2009 Discovery 3 TDV6 HSE Auto Zermatt SilverDiscovery 3

Many thanks for the recommendation Stuff, as yet the old girl is still going, injector knock has been suggested.

Ian Bodsworth with his able bodied colleague Clive Symons, great men that they are, recently changed all transmission oils in our families 3 disco's and didn't report an issue with mine. So, I am going to sort the injectors as I am now developing a misfire on start up, runs fine after a few seconds.
 2009my Discovery 3 2.7V6 HSE  
Post #233141626th Mar 2023 9:01 pm
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